PRESENT

CRAFT BREWERY

with a productivity of 500 liters for one cooking

 

Calculation of the cost of a craft brewery

with a productivity of 500 liters for one cooking:

 

brewery capacity: 500 liters
cookhouse price: 13 230 €
CCT price (1 pc.): 2 970 €
number of CCT: 2 PCS.
CCT cost: 5 940 €
hydrocyclone price: 2 640 €
hot water tank price: 2 290 €
ice water tank price: 2 360 €
wort flow cooler: 1 140 €
CIP Wash Price: 2 610 €
SIP station: 3330 €
crusher price: 840 €
The cost of this configuration of the brewery: 34 380 $

 

 

500 liter brewing order

 

Operating parameters of the brewing order for 500 liters:

Technical parameters of the brewery:

 

Wort output in one cooking, l 500
Volume of the brewing vat, l 800
The volume of the filter tank, l 800
Heating power, kW 40
Pump productivity m3 / h; 33
Pump power, kW (with speed control) 1,1
Mixer parameters: 27 rpm
180 n / m
Mixer motor power: 1,1 kw

 

Sizes of brewery units:

 

Diameter of piping, mm 42
Diameter of the cooker, А 1150
Diameter of the filter tank B 1320
Hob height, C 2400
Distance between vats, D 900

 

The brewing procedure of the mini-brewery is intended for brewing malt wort with the infusion method of mashing any kind of beer. The full volume of cooking vats is 800 liters, which allows you to cook high-density wort, or get up to 650 liters. ready wort of low and medium density.

The cooking order in the basic configuration consists of two units: mash-wort boiler and a filter tank. The cooking order can be three-unit - with the addition of whirlpool, can be four aggregate with the addition of a hot water tank or a separate boiling boiler and other containers at the request of the client.



Warning;) All equipment presented to your attention is produced by forces and at the production facilities of ROSA VETROV ™

Each product (its project) is not a dogma!

According to your idea, we will design and manufacture unique equipment that meets the ultimate goal:



♦ productivity - from home to industrial;

♦ automation of the entire process of manufacturing the final product (we invest in metal the mind and independence in the production of the planned product, which eliminates chance and the human factor in its serial production!)

♦ design;

♦ additional functions;

♦ unique modifications and "your brand chips"

♦ ventilation system of industrial premises!

We do everything responsibly, on a turn-key basis!

 

 


 

Production time becomes 10 weeks.

Device and equipment designation:
Mash - Worting Chan


The vat is made of food grade stainless steel AISI-304. Welds are ground to the proper level. The chan has a steam circuit. The coolant is an acute superheated steam. Has a contour of insulation of the entire surface. Equipped with a mechanical stirrer.

Material: stainless steel 304
Insulation: 40-60 mm basalt fiber (Isover)
Displacement: 500 L
Top volume: 650 liters.
Mixer motor power: 0.75 kW (with speed control)
Pump power: 0.75 kW
Washing nozzle: rotational 1 piece
Dimensions: discussed individually depending on the room



Filtration tank



The vat is made of food grade stainless steel AISI-304. Welds are ground to the proper level. Chan has a removable filter screen. Chan is equipped with a special mechanical mixer.

Material: 304 stainless steel
Insulation: 60mm basalt fiber
Displacement: 500 L
Full volume: 650 liters.
Ripper motor power: 0.5 kW


Washing nozzle: rotational 1 piece

Virpul

The whirlpool is made of food grade AISI-304 stainless steel. Welds are ground to the proper level. The whirlpool is equipped with its own pump of high productivity to create a sufficient vortex of the wort, and two nozzles for selecting the wort.

Material: 304 stainless steel
Insulation: 60mm polyurethane foam
Displacement: 500 L
Full volume: 700 liters.
Pump power: 0.75 kW
Cleaning nozzle: Rotary 1 pc.
Pump and piping

Material: 304 stainless steel
Cranes: Butterfly valves
Variable control panel

Control is carried out in a variable order, mixers, pumps, and control devices.
Wort flow cooler

Be selected individually.

Productivity 650l / year.

Cooling, 2 circuits, to a temperature of 12 degrees.

CCT

CKT (cylinder-conical tanks) are made of food grade stainless steel AISI-304. Welds are ground to the proper level. CCTs have a cooling circuit throughout the entire elevation of the cylindrical part. Each CCT is equipped with a washing nozzle, a sampling valve, a tongue-and-groove apparatus, a beer selection valve and a yeast drain valve.

Design pressure 1.5 atm.


Cooling occurs automatically depending on the set temperature.

Case Material: 304 stainless steel
Insulation: 70 mm basalt fiber
Full volume: 1200 liters.
Displacement: 1000 L
Fermentation shop control panel

The control panel of the fermentation workshop is located in the appropriate mounting box and is manufactured in accordance with state standards and fire safety standards.
It contains the following controls and monitoring:
 

  1.     general switch
  2.     thermo-regulatory beer controllers for each CCT.


"Optional equipment"

 

Name

Qty

Price $

Cost $

Refrigeration station

1

4200

4200

Calpeda refrigeration pump

2

400

800

Malt crusher (300 kg / year)

1

1000

1000

Steam generator (30 kg steam / hour)

1

2500

2500

The cost of all additional equipment:

8500


Roller crusher

The roller mill is designed for crushing dry malt. Made of stainless steel.

Material: AISI 304 stainless steel
Engine power: 2.2 kW
Productivity: 300 kg / hour
Hopper capacity: 60 l.
Cold water tank

Made from food grade plastic.

Case Material: Plastic
Full volume: 1000 L
Hot water tank

A thermally insulated container for hot water with a volume of 800 liters is equipped with a washing head, shut-off valves, a temperature sensor for water temperature, an electric heating element.

Case material: AISI 304 stainless steel
Insulation: 80 mm basalt fiber
Full volume: 1000 liters.

СІП - sink from 2 tanks.

The CIP station is designed for washing fermentation tanks and has a KEG washing function.

2 tanks of 100 l, heated

Power 0.75 kW
Refrigeration station

Productivity on a cold is 14 kW. Equipped with air cooling. Outdoor type mounting.