Mortar units for fertilizers, UAN, pesticides, herbicides, pesticides
mobile and stationary

 
from 3 m³ to 120 m³ and more
 

The cost of stainless steel tanks with a volume of 3 meters cubic 70 000 UAH.

The cost of stainless steel capacity of 6 cubic meters 130 000 UAH.

The cost of stainless steel tanks with a volume of 10 cubic meters 230 000 UAH.

The cost of stainless steel tanks with a volume of 20 meters cubic 440 000 UAH.

The cost of stainless steel tanks with a volume of 25 meters cubic 510 000 UAH.

The cost of a stainless steel tank with a volume of 30 meters cubic 640 000 UAH.

The cost of a stainless steel tank with a volume of 30 meters cubic 640 000 UAH.

The cost of a stainless steel tank with a volume of 40 meters cubic 640 000 UAH.

The cost of stainless steel tanks with a volume of 50 meters cubic 990 000 UAH.

 
 
  
 

Advantages of stainless steel mortar units

 

♦ fast preparation of working solution and exact ratio of components
♦ mobile and stationary
♦ for urea, pesticides, UAN, ZhKU, micronutrient fertilizers, pesticides
♦ for sprayers, irrigation systems, greenhouses
♦ electric drive / motor pump / drive from the tractor PTO
♦ for fertilizing with irrigation in greenhouses (our units are suitable for greenhouses from 1 ha and more)
♦ superior to well-known machines - units for the preparation of working fluids APZh-12

 
 

In which cases our solution units are used

 

♦ for the preparation of a solution of urea (urea). Most often, farms that purchase a mortar unit from us prepare a solution in it for foliar application of winter crops and simultaneous treatment with pesticides. The technology is as follows: urea is loaded into the premixer, dissolved, pumped into the main tank, the tank is added to the full volume; then you can load the herbicides, pesticides (in liquid and solid form) and dissolve them in a mixer, pump them into the main tank; in the main tank, the solution is mixed with hydro mixers - a powerful pump drives the solution through the tank; then sprayers can be refueled. The whole cycle of preparing a solution of urea with pesticides in RU 4.5 m3 takes an average of 30 minutes. The pump integrated in the mortar unit allows you to refill a 2-cc sprayer in 2 minutes.
♦ for the preparation of working solutions of pesticides;
♦ for the preparation of a UAN solution, mixing UAN with ammonium sulfate, pesticides. The solution unit allows you to quickly dissolve the liquid CAS in the right amount of water, in precisely calibrated proportions. With an overestimated concentration of UAN, plant burns are possible, therefore, the correct proportion and good mixing of the working solution are very important. Often pesticides are simultaneously added to the CAS solution to protect plants. High-precision flow meters, computer equipment, a powerful premixer and a water mixer in the main tank allow you to quickly prepare a high-quality solution;
♦ For the preparation of liquid complex fertilizers, incl. similar in composition to CAS 28, CAS 30, CAS 32. However, it should be borne in mind that to prepare pure CAS, a number of additional conditions must be met - for example, heating water with which urea and ammonium nitrate are dissolved. The fact is that with the usual mixture of urea and nitrate in the concentration necessary for the production of UAN, there is a strong decrease in the temperature of the solution (to -20 * C or more) and the solution crystallizes, “freezes”. For example, to prepare a solution of urea and nitrate in proportions of CAS 18-22, a water temperature of 15-22 * C is enough. The joint dissolution of urea and nitrate in CAS 32 concentrations is possible at a temperature of water for dissolution of 95 * C. This is due to two factors: 1) the concentration of fertilizer and, accordingly, how much the temperature decreases - the higher the concentration, the stronger the temperature decreases during the chemical reaction when mixing in water urea and nitrate; 2) KAS solutions in a lower concentration have a lower crystallization temperature - crystallization of KAS-32 starts at 0 ° C, KAS-30 at -9 ° C, and KAS-28 -17 ° C.
♦ for the preparation of aqueous solutions of any other fertilizers and pesticides - crystalline, pasty, powdery, concentrated liquid.
♦ for large greenhouses from 1 ha, we design and install mortar units for preparing and applying fertilizers with drip irrigation. They are intended for the preparation of fertilizer solutions for greenhouse plants and their simultaneous application with watering. Tell us the size of the greenhouse, the crops grown, the fertilizers planned for use, and other details and you will receive an individual offer from us for the mortar unit for fertilizers and the irrigation system.

 

Features of our mortar units

 

♦ chemical resistant containers made of special plastic or stainless steel. metal. We use plastic containers manufactured by Anion, which have undergone lengthy field tests for resistance to the sun and aggressive fluids and have proven themselves excellently.
♦ chemical resistant hydraulics - all hydraulic elements from chemical resistant materials
♦ chemical resistant pumps - conventional pumps quickly fail when working with fertilizers and pesticides
♦ stainless steel premixer 300,600, 1000 l. Our mortar units are equipped with a premixer, which quickly and efficiently dissolves dry and liquid components before pumping them into a common container for preparing a working solution
♦ special electronics for the accurate preparation of solutions, monitoring the reception and dispensing of liquid preparations
♦ full provision of spare parts, warranty and post-warranty repair for all equipment!
♦ WARRANTY 12 months
♦ individual design for your goals
♦ ACCESSORIES of the best Italian, American, English and Ukrainian manufacturers
♦ for large greenhouses - from 1 ha - we design mortar units for fertilizing with drip irrigation. On the instructions of the customer, we design drip irrigation systems with the preparation and application of fertilizers with irrigation.
♦ in the future, you can expand and modernize the purchased mortar unit (for example, increase capacity and capacity), buy any spare parts for it, order repair and maintenance from the manufacturer.
♦ machines are superior - units for the preparation of working fluids -12 in the following parameters - more storage tanks, higher productivity, very fast filling of sprayers, at similar parameters the price is lower

 

Advantages of Mortar Assembly over mixing in sprayers:

 

♦ quick preparation of working fertilizer mixtures for sprayers and irrigation. A small mortar unit allows you to prepare 4.5 m³ of working solution in 15 minutes! Large switchgears, taking into account all the hitches and a large number of components, allow you to cook from 176 m³ per working shift (22 m³ per cycle - one hour)
♦ quick refueling of sprayers - 2 m³ in two minutes!
♦ the ability to prepare large volumes of fertilizers and pesticides for large areas. Mortar is very effective in large farms, with a large size and spread of fields. They reduce downtime for sprayers.
♦ The exact ratio of components verified by electronics. Mortar units are equipped with high-precision flowmeters. We can also equip the mortar assembly with a computer system (Arag, Italy). It allows you to control the process of preparing solutions, control the dispensing and reception of liquid preparations.
♦ elimination of errors, negligence and theft of employees in the manufacture of the solution
♦ convenient and automatic fertilizing in greenhouses (we design and install systems from 1 ha).

 

You can order from us:

♦ ready mortar unit
♦ reconstruction of your mortar site
♦ accessories for self-assembly of mortar assembly. We will help you with advice and select the necessary accessories.

As a rule, we make all mortar units according to an individual technical task. However, during our work we have designed many typical, most popular models.
Typical models of mortar units
Mortar unit for fertilizers, 22m3, allows you to cook 22m3 / hour or 176 m3 per workman.
Stationary mortar unit 22 cubic meters

2 main tanks of 11 cubic meters with built-in hydro-mixing of the working solution, a 600 liter stainless premixer for dissolving granular and liquid concentrated preparations, a fertilizer hopper of 1000 liters, two chemically resistant pumps for unloading and for operation of the mixer. The capacity of such a mortar unit is approximately 22 m³ per hour, or 176 m³ per shift. This is taking into account possible “hitches” in the production of multicomponent mixtures. If the mixture is simple, the performance of the mortar assembly is higher. Price on request.

 

Mortar units for fertilizers, UAN, pesticides, herbicides, pesticides

 

Mobile mortar unit 9 cubic meters - 2 tanks of 4.5 cubic meters each, Hypro motor pump with a plastic chemical-resistant pump

It is made on an independent frame - its movement is possible in the tractor trailer or in the body of KAMAZ. The mortar unit is a metal frame on which two plastic containers of 4.5 m³ are installed, a motor pump HYPRO1543 - 130SP, a stainless steel mixer of 300 l and a crane system that provides the preparation of the mother liquor in the mixer, hydro-mixing in containers of 4.5 m³, as well as shipping the finished product solution through the strainer and discharge hose into the sprayer tank. Dimensions: length - 5950 mm, width - 2120 mm, height - 2300 mm.
Mortar units for fertilizers, UAN, pesticides, herbicides, pesticides
Mobile mortar unit 4.5 cubic meters

Stainless tank. At the request of the customer, the mortar assembly is mounted on a cart, which allows it to be transported by a tractor (we do not produce carts ourselves, but if the customer provides it to us, we install the mortar assembly on it). Rowatti pump driven by tractor PTO.
Mortar units for fertilizers, UAN, pesticides, herbicides, pesticides
Mobile mortar unit 4,5 m³

Its movement is possible in the trailer of the tractor or in the body of KAMAZ. The mortar assembly is a metal frame on which a plastic container of 4.5 m³ is installed, a motor pump HYPRO1543 - 130SP, a stainless steel mixer of 300 l and a crane system that provides preparation of the mother liquor in the mixer, hydro-mixing in the tank of 4.5 m³, as well as shipping the finished solution through the strainer and discharge hose into the sprayer tank.

This is our smallest mortar unit, but even it surpasses in all respects the long-known unit for the preparation of working fluids APZh-12: the main tank is larger, the productivity is higher, the price is lower.
Mortar units for fertilizers, UAN, pesticides, herbicides, pesticides
Mobile mortar unit for fertilizers and pesticides 10 cubic meters

2 tanks of 5 cubic meters each, motor pump Hypro Q -1 600 l / min P-4 atm. with plastic chemical resistant pump

It is made on an independent frame - its movement is possible in the tractor trailer or in the body of KAMAZ. The mortar unit is a metal frame on which two plastic containers of 5 m³ are installed, a motor pump HYPRO1543 - 130SP, a stainless steel mixer of 300 l and a crane system that provides the preparation of the mother liquor in the mixer, hydro-mixing in 5 m³ containers, as well as shipping the finished solution through a strainer and an unloading sleeve into the sprayer tank. Dimensions: length - 5950 mm, width - 2120 mm, height - 2300 mm.
Mortar assembly for the preparation of bordovian liquid and other plant protection products
Mortar unit 9m3 for the preparation of bordovian liquid

Mortar assembly for the preparation of bordovian liquid and other multicomponent mixtures of SZR. Increased equipment - two mixers and two pumps, unloading pump - especially for the quick and effective dissolution of lime and other components of plant protection equipment. Self-priming function - discharge / load pump. The solution unit is made by one module and can be used both stationary and on a tractor trailer PTS-9, PTS-12. If necessary, electric pumps can be replaced with gasoline chemical-resistant motor pumps.

 

The composition of the mortar node:

 

♦ Two mixers made of stainless steel grade 08X18H10T. GOST 5632-72 relates 08x18h10t stainless steel to austenitic steels. It is non-magnetic, heat resistant, corrosion resistant stainless steel. This material provides high durability of the mixer with the most aggressive components.
♦ Two plastic containers of 4.5 m3
♦ Two chemical-resistant stainless steel electric pumps EBARA 3ME 32-200 / 3 ensuring the operation of the mixers.
♦ Unloading / loading pump IR40 -160NA
♦ Cyclone cleaning system.
♦ Unloading filter.

 

Mortar unit 1500 l for the preparation of solutions of pesticides and liquid fertilizers.

Especially for farms that do not need to mix dry fertilizers, we offer a solution unit of 1,500 l with a plastic tank of 1,500 l and a stainless pump EBARA (Italy). 3M50 pump - 160 / 5.5 (Q = 50 m³ / h, P = 4 atm, 380 W).

The solution unit is a metal frame on which a plastic container of 1,500 l is installed, a stainless pump and a crane system that provides the preparation of solutions using hydro-mixing, as well as the supply of the finished solution to the drip irrigation system.

Dimensions: length - 2 500 mm, width - 1 490 mm, height - 1 950 mm.

This low-cost model of the mortar unit is designed specifically for farms that do not require mixing of dry fertilizers. And due to its simplicity, it costs less than more complex models with a separate stainless mixer.
Mortar unit 1.4m3
Mortar unit 1.4m3

Mortar unit with a plastic tank of 1400 l and a stainless pump (Italy). Pump Pump 380 W, 2.2 kW

The solution unit is a metal frame on which a plastic container of 1,500 l is installed, a stainless pump and a crane system that provides the preparation of solutions using hydro-mixing, as well as pumping the finished solution into another container or irrigation system.

 

Advantages of our mortar units

 

♦ we were the first in Ukraine to start producing mortar units and we have the largest experience in this field;
♦ own production in Kiev, we are not intermediaries, direct price for mortar units from the factory;
♦ mortar units and their components have been tested in dozens of farms for 12 years and have proven themselves well;
♦ work under the customer - we can modify the standard model of the mortar assembly according to the wishes of the customer;
♦ extensive experience - we have been working since 2008, we started with the repair of sprayers. We grew up to a manufacturing company with a staff of highly qualified employees (3 candidates of technical science, 4 designers with higher aviation technical education, production department -10 people experienced mechanics in agricultural machinery. Over the past 7 years, when there was demand, we produced 500 mortar units of various modifications
♦ Experienced engineers who will help you choose the type of mortar assembly, equipment, will design for your tasks. Our engineers - have experience in the field. Behind - working in the state of a successful agricultural enterprise. Our company has its own experimental fields, orchards, vineyards, on which equipment is tested. We know all the nuances of the work of agricultural enterprises from the inside.
♦ All equipment designed by us passes strict quality control before being launched into free sale. It includes: checking the product at the stand; checking the product in the field, garden (we have our own experimental fields, orchards, vineyards); “Running-in” in partner farms for 1-2 seasons; We are constantly studying new products, similar products of competitors, customer reviews. Based on the results, continuous improvement and improvement of our products is carried out.
♦ they trust us and apply again. We supply mortar assemblies to large agricultural holdings of Zolotaya Niva LLC, JSC Agrocomplex company named after N.I. Tkacheva, Agrofirma Progress LLC, Sad Giant CJSC, Eurochem group of companies (for example, plants for the production of UAN with sulfur), as well as small agricultural enterprises and farms. You can see photos of the mortar units we made with contacts of farms-customers. See PHOTO of solution units.

 

The composition and specifications of the mortar unit

 

♦ storage capacity (or several containers) - 1, 4.5, 11 m3, etc. We manufactured switchgear with storage capacities up to 120 m3 and more.
♦ hydraulic pump. The pump drive can be electric, autonomous (motor pump) or from the tractor PTO.
♦ premixer (mixer, mixer) for dissolving granular, crystalline and concentrated liquid preparations.
♦ piping system and valves, valves, filters, discharge hose, self-priming system.
♦ a system for controlling the dispensing of working preparations (flow meters, computer system).
♦ the mobile mortar assembly also includes a metal frame on which the entire structure is assembled.
♦ fertilizer hopper - used to conveniently load fertilizers into the mixer.

 

The most important technical characteristics of mortar units

 

♦ capacity of the tank. The most popular volumes are 4.5m³, 9m³, 22m³, 44m3. The volume of the mortar unit is selected depending on the required performance. The cycle of preparation of the solution takes from 15 to 60 minutes, depending on the number of components and the volume of the container. Average figures - RU 4.5m³ for 30 min., 9 m³ for 60 minutes, 22 m³ for 60 minutes.
♦ volume and material of the premixer - we equip mortar units with stainless steel premixers. They are very reliable and provide better mixing than plastic premixers. Premixer volume 300 or 600l. Large sizes of premixers are also possible.
♦ brand and performance of the pump. The number of pumps. Pumps in mortar units are needed for self-filling with water, mixer operation and hydro-mixing in the main tank, unloading of working solution. Most often, we equip mortar units with very reliable chemically resistant HYPRO1543 - 130SP Motor Pumps (1600 l / mi, Pmax = 4 atm). Pumps from the electric drive and from the PTO of the Rovatti, Speroni and other Italian manufacturers are also used. One small pump is enough for small mortar units, and we put two pumps on volumetric mortar units - more than 9m³.
♦ material and types of valves - we use special chemically resistant valves and hydraulics. We have selected the most practical and convenient types of connecting and stop valves.
♦ the presence of a flowmeter and a computer control system for the mortar assembly.

 

Why such a price for mortar assemblies, and why it can be higher than other manufacturers

 

On the market there are offers of very simple (if not primitive) mortar nodes. Usually this is simply a container with hydro-mixing of the working solution. Those. a tank and a pump that “drives” the solution over a given tank. To reduce the cost, an inexpensive pump is used and there is no premixer in the composition of such a “mortar unit”. The premixer is a special smaller capacity tank with a separate, very powerful mixer. In premixer, dry and liquid concentrated fertilizers dissolve very efficiently. If dry fertilizers are immediately put into a large container, high-quality and such quick dissolving as in the premixer will not work. The price is also affected by the availability and quality of the piping system and valves, self-priming systems, control systems for dispensing working preparations, the presence of a metal strapping (the frame on which the structure is assembled).

Based on our experience and the experience of using mortar units by our customers, we have developed an optimal design with very reliable components. However, we are always ready for dialogue - let us know what YOU need and will try to offer a suitable solution.

The mixer is used to dissolve fertilizers and pesticides, alone or as part of a mortar unit

 
Mortar assembly for mother liquors of plant protection products and fertilizers from two stainless mixers of 1500 l each and with an automatic dispenser
 
The difference of this mortar unit from others is that it is intended for the preparation of concentrated uterine solutions, which are dosed into the sprayer and diluted to the desired concentration in it. Previous models of switchgear are designed to prepare a ready-made solution, which, without dilution, is refilled in the sprayer. In this case, the customer asked him to make a unit for concentrates and equip it with an automatic dosed feed system to the sprayer. at the exit there is a flow meter - which with high accuracy delivers the required number of liters of solution. The volume of solution supplied to the sprayer is calculated by the agronomist. After filling the mother liquor, water is added to the sprayer and it goes to the field to work.